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One-stop solution for sheet metal processing equipment: CNC punching + hydraulic + tapping

“Change a piece of equipment and adjust parameters, move materials and increase loss” – such scenes are played out every day in the workshop of the sheet metal factory. From CNC punching to hydraulic forming, and then to thread tapping, the traditional decentralized processing mode not only slows down the delivery of orders, but also keeps the production cost high. How to break the deadlock with a set of integrated equipment of “CNC punching+hydraulic+tapping”? This one-stop solution is becoming the “invisible trump card” for reducing costs and increasing efficiency in the sheet metal industry.

Traditional processing mode: the dilemma of efficiency being "divided"

Take the common electrical cabinet processing as an example: the plate needs to be punched and trimmed on a CNC punching machine (digital punch), then transferred to a hydraulic press for profiling, and finally the threaded holes are processed with a tapping machine. The process seems clear, but it actually hides three major pain points:

Time waste: multiple loading and unloading and equipment debugging take up more than 40% of the total working hours;

Precision loss: repeated handling of plates leads to positioning deviations, and errors in finished products are superimposed;

Cost soaring: equipment is scattered and occupies more than 300 square meters of space, and the manpower demand doubles.

Trinity Solution: One production line solves three major processes

The one-stop solution of “CNC punching+hydraulic+tapping” realizes the closed loop of the whole process of “feeding-forming-finishing” through process integration and data intercommunication. The core advantages directly hit the stubborn problems of the industry:

1. CNC stamping: precise punching, intelligent edge cutting

Adopting multi-station linkage technology, the punching accuracy is ±0.05mm, and it supports complex graphics such as blinds and heat dissipation holes;

The intelligent nesting system improves the utilization rate of the sheet and reduces the scrap rate by 12%-15%.

2. Hydraulic forming: door lock molding

Integrated 50-ton hydraulic system, it can perform large-scale stretching and pressing, and the bending accuracy can reach ±0.1°;

Linked with digital punching data, it automatically matches the punching position avoid secondary positioning errors.

3. Automatic tapping: thread processing, seamless connection

Equipped with servo tapping head, the processing speed of M3-M12 threaded holes reaches 1.5 seconds/hole, and the accuracy reaches 6H level;

Supports automatic switching between blind holes and through holes, and cooperates with dust collection device to eliminate iron filings residue.

Future upgrades: Intelligence doubles efficiency

With the penetration of Industry 4.0 technology, one-stop equipment is accelerating its evolution.

Sheet metal processing has entered a new track of “integration and collaboration”. Whether it is a start-up factory or a mature enterprise, the adoption of the “CNC punching+hydraulic+tapping” one-stop solution can leverage greater production capacity with less investment.