Technology leads development, innovation wins the future

Masda CNC Punching Machine: 5 innovative technologies that break through the bottleneck of traditional processing

In the field of door manufacturing, traditional processing methods often face the dilemma of “multiple equipment, multiple labor, and low efficiency”: one device can only complete a single process, and complex door panel processing requires multiple machines, which is time-consuming and labor-intensive, and the yield rate is difficult to guarantee.

Masda CNC Punching Machine has completely broken this deadlock through 5 innovative technologies, making it possible to “complete all processes with one machine”, becoming an efficiency revolutionizer in door manufacturing.

First: Punching, cutting and hydraulic are integrated to double the efficiency

In traditional door processing, problems such as multi-equipment coordination, frequent manual intervention and low efficiency have long plagued enterprises. Masda CNC punching machine pioneered CNC punching + hydraulic composite technology, integrating the three functions of punching, cutting and pressing.

From corner cutting to special-shaped cutting, from blinds forming to hinge hole processing, all processes are “completed in one go”, without the need to change machines in the middle, and the whole process of door panel production can be completed in a single process.

Second: 18 stations, 5 minutes to switch production mode

Through the 18 stations and mold combination, the equipment can automatically switch between different functions such as punching, typing, tapping, etc., complete sample production in 5 minutes, and start mass production in 10 minutes.

Whether it is a security door, fire door or special-shaped door panel, you only need to switch the program with one button to achieve “flexible production”, and completely say goodbye to the downtime and waiting in the traditional mode.

Third: Three-axis transmission technology, precise control

Traditional hydraulic equipment is prone to deformation due to uneven pressure, while Masda uses a three-axis precision transmission system, with three sets of independently controlled hydraulic modules, to accurately distribute the punching force.

When processing key parts such as the main lock hole and auxiliary lock hole, the error can be controlled within 0.1 mm to ensure that the door panel and hardware fit tightly. Actual measurement data shows that the yield rate is more than 30% higher than that of traditional processes.

Fourth: Intelligent operating system

The equipment is equipped with a graphical programming interface. The operator only needs to import the CAD design drawings, and the system will automatically generate the processing program. Even complex pattern engraving or special-shaped holes can be easily completed.

Basic employees only need 2-3 hours of training to operate independently, and the software is free to upgrade for life. The equipment monitors the tool wear status in real time during operation, automatically warns maintenance nodes, and avoids sudden failures.

Fifth: Reduce costs, save manpower, electricity and space

In the traditional mode, a door panel production line requires 5-6 workers to operate multiple devices, while the Masda CNC punch press only requires one person on duty.

Through energy consumption optimization design, the power consumption of the equipment is reduced by 40% compared with the multi-machine collaboration mode, and the floor space is reduced to 1/3 of the original. Based on the calculation of a medium-sized factory with an annual output of 100,000 doors, the comprehensive cost can be saved by more than 2 million yuan/year.